M4800 Crawler Compost Turner

Short Description:

The M4800 compost mixer adopts a crawler walking design that can move forward, backward, and turn by a rig. The composting rotating mixer machine rides on the long strip fertilizer base which is pre-stacked, and the rotating knife shaft mounted under the frame is used to mix, fluff, and move the raw materials. After the machine turns over the pile, it becomes a new pile bar. The composting machine can be operated not only in outdoor field but also in the greenhouse.Its main structure is made of very thick steel plate, which provides composting substrate mixer with a strong, stable body, as well as the advantages of corrosion resistance and flexible rotation. It is equipped with a 260-horsepower high-power Cummins diesel engine, which can easily stir sludge, compost and other materials with high humidity and high viscosity. Combined with the hydraulic integral lifting technology, it can adapt to various complex working conditions and greatly improve the work efficiency.


 


  • Model: M4800
  • Lead Time: 30 Days
  • Type: Self-propelled
  • Working Width : 4800-5000mm
  • Working Height: 2200mm
  • Working Capacity: 2500m³/h
  • Product Detail

    Product Tags

    As TAGRM's flagship product to replace the M3800, the M4800 has re-upgraded the power configuration and uses the latest overall lifting technology, so that it still maintains high power output even when the width and height are increased, which improves the processing complexity. material capacity.

     

    Product parameter

    Model M4800   Ground clearance 100mm H2
    Rate Power 216KW(293PS) 6CTA8.3-C260-II Ground pressure 0.75Kg/cm²  
    Rate speed 2200 r/min   Working width 4800-5000mm Max.
    Fuel consumption ≤231g/KW·h   Working height 2200mm Max.
    Battery 24V 2×12V Pile shape Triangle 42°
    fuel capacity 200L   Forward speed L: 0-8m/min H: 0-21m/min  
    Crawler tread 5685mm W2 Rear speed L: 0-8m/min H:0-21m/min  
    Crawler size 400mm Steel with shoe Feed port width 4900 W1
    Oversize 6320×2895×3650mm W3×L1×H1 Turning radius 3200mm mini
    Weight 10000kg Without fuel Drive mode Hydraulic control  
    Diameter of roller 1080mm With knife Working capacity 2500m³/h  

    M4800

    TAGRM M4800 organic compost turner
    size of compost turners
    compost pile sizes
    compost turner body lifting test
    m4800 (1)

    Efficient, Energy-saving and Powerful Engine(Cummins)

    Professionally adjusted, specially custom, high quality brand turbocharged engine. It has strong power, low fuel consumption and high reliability, and meets the requirements of various complex working conditions of the compost turner.

    Hydraulic system

    Hydraulic Control Valve

    High-tech content control valve, upgraded and optimized hydraulic system. It has high quality, excellent performance, long service life and low failure rate.

    Integrated operation by the single handle.

    ROLLER

    Specially Designed Roller

    Manganese steel cutters on the roller are strong and corrosion resistant. By scientific spiral design, while the machine crushing the raw materials, mixing and turning the raw materials uniformly with one thousandth dispersion, and filling the compost with oxygen and cooling at the same time.

    Please choose special rollers and knives according to the different characteristics of raw materials.

    m4800 (6)

    Crawler walking system

    Steel engineering track + 40mm thick high wear-resistant rubber plate assembly, high strength, strong bearing capacity, long life, single-section replacement, low replacement cost, easy replacement

    Engine Parameter

    Brand CUMMINS Peak Torque/Speed 1135/1500N.m/rpm
    Model 6CTA8.3-C260-II Cold Style Water-cooled
    Displacement 8.3L Emission standard China stage IIA
    Cylinder diameter 114mm Cylinder No. 6
    Piston stroke 135mm Electronic control system ECM
    Rate speed 2200r/min Fuel Diesel
    Roted Power 194kW Weight 637KG
    Fuel consumption 231g/Kw.h Place of Origin China

    Successful case:

    Russia, domestic waste treatment, with an annual processing capacity of 200,000 tons, TAGRM's flagship M4800 turner fully meets the needs of customers in terms of performance, but customers need to install roller-type laminating equipment to achieve the purpose of deodorization and accelerated fermentation. Of course, for us, it's very simple.

    TAGRM M4800 compost turner

    M4800 compost turner

     

    The function of the compost turner:

    composting material compotion

    1. Stirring function in raw material conditioning.

    In compost production, to adjust the carbon-nitrogen ratio, pH, water content, etc. of raw materials, some auxiliary materials must be added. The main raw materials and various auxiliary materials, which are roughly stacked together in proportion, can be mixed evenly by the turning and polishing machine to achieve the purpose of conditioning.​​

    2. Adjust the temperature of the raw material pile.

    During the operation of the compost turning machine, the raw material pellets are fully contacted and mixed with the air, and a large amount of fresh air can be contained in the material pile, which is helpful for aerobic microorganisms to actively generate fermentation heat, and the temperature of the pile rises; when the temperature is high, the supplement of fresh air can be used. Cool down the stack temperature. A state of alternating medium temperature - high temperature - medium temperature - the high temperature is formed, and various beneficial microorganisms grow and multiply rapidly in the temperature range they are adapted to.

    3. Improve the permeability of the raw material windrow pile.

    The turning system can process the material into small clumps, so that the viscous and dense material pile becomes fluffy and elastic, forming a suitable porosity.

    4. Adjust the moisture of the raw material windrow pile.

    The suitable water content of raw material fermentation is around 55%, and the moisture standard of finished organic fertilizer is below 20%. During fermentation, biochemical reactions will generate new water, and the consumption of raw materials by microorganisms will also cause water to lose its carrier and become free. Therefore, with the timely reduction of water during the fertilizer-making process, in addition to the evaporation formed by heat conduction, the turning of the raw material by the turning machine will form mandatory water vapor emission.

    5. To realize the special requirements of the composting process.

    For example, the crushing of raw materials, giving a certain shape to the raw material pile or realizing quantitative displacement of raw materials, etc.

    The process of making compost:

    1. Livestock and poultry manure and other materials, organic domestic waste, sludge, etc. are used as fertilizer base materials, pay attention to the carbon-nitrogen ratio (C/N): Since composting materials have different C/N ratios, we need to use The C/N ratio is controlled at the 25~35 that the microorganism likes and the fermentation can proceed smoothly. The C/N ratio of the finished compost is usually 15~25.

    characteristics for the composting process

    2. After the C/N ratio is adjusted, it can be mixed and stacked. The trick at this point is to adjust the overall moisture content of the compost to 50-60% before starting. If the water content of livestock and poultry manure and other materials, domestic garbage, sludge, etc. is too high, you can add organic matter, relatively dry auxiliary materials that can absorb water, or use the method of backflow to put the dry fertilizer below to form strips, and put the containing Livestock and poultry manure and other materials, domestic garbage, sludge, etc. with a large amount of water are placed in the middle so that the water above can seep to the bottom and then be turned over.

    3. Stack the base material in strips on a flat surface. The stack width and height should be equal to the working width and height of the equipment as much as possible, and the specific length needs to be calculated. TAGRM's turners are equipped with integral hydraulic lifting and drum hydraulic lifting technology, which can adjust themselves to the maximum size of the stack.

    windrow pile

    4. Sprinkle the fertilizer base materials such as the piled livestock and poultry manure and other materials, domestic garbage, sludge, etc. with biological fermentation inoculants.

    5. Use a turning machine to evenly mix the straw, livestock and poultry manure and other organic materials, domestic garbage, sludge, (water content should be 50%-60%), fermentation bacteria agent, etc., and it can be deodorized in 3-5 hours. , 16 hours to heat up to 50 degrees (about 122 degrees Fahrenheit), when the temperature reaches 55 degrees (about 131 degrees Fahrenheit), turn the heap again to add oxygen, and then start stirring whenever the temperature of the material reaches 55 degrees to achieve uniform fermentation, The effect of increasing oxygen and cooling, and then repeat this process until it is completely decomposed.

    compost turning

    6. The general fertilization process takes 7-10 days. Due to different climates in different places, it may take 10-15 days for the material to be completely decomposed. high, potassium content increased. Powdered organic fertilizer is made.

     

    Compost turning operation:

    1. It can be controlled by both temperature and smell. If the temperature is higher than 70°C (about 158 degrees Fahrenheit), it should be turned over, and if you smell the smell of anaerobic ammonia, it should be turned over.

    2. When turning the pile, the inner material should be turned outward, the outer material should be turned inside, the upper material should be turned downward, and the lower material should be turned upward. This ensures that the material is fully and evenly fermented.

    Video

    M4800 turning the compost material on a plant.                                             M4800 spray system sparying water and ferment to compost. 

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